Manufacturing & Industrial

Modernize manufacturing systems without disrupting operations

Build connected, scalable manufacturing operations with AI-enabled software that improves production performance and supports smarter decision-making.

OUR CLIENTS

Siloed ERP and MES Drain Shop Floor Margins

Maintenance-heavy IT, siloed shop floor systems, and slow digitization are holding mid-market manufacturers back.

Explore all solutions

01.

Operational blind spots

Without connected data, leaders rely on lagging reports instead of a real-time view of production, maintenance, inventory, and performance.

02.

System Gaps Reduce OEE

ERP, MES, SCADA, logistics, and reporting tools often operate in separate workflows. That forces teams to reconcile information manually and slows operational decision-making.

03.

Maintenance-heavy budgets

When older systems require constant upkeep, IT budgets become harder to connect to measurable business improvement.

04.

Modernization risk

Manufacturers cannot afford disruption to production, scheduling, or reporting. That makes phased execution and clear sequencing critical.

05.

Manual dependencies

Reporting, approvals, quality checks, and compliance tracking often depend on spreadsheets or manual handoffs, increasing effort and error risk.

What’s included in our manufacturing and industrial services

MES & ERP Integration

Connect your manufacturing execution systems, ERP platforms, and resource planning platforms into a single source of operational truth, real-time, bidirectional, and audit-ready.

Predictive Maintenance AI

Machine learning models trained on your sensor and equipment data to predict failures before they happen, cutting downtime and extending asset lifecycles measurably.

Supply Chain Intelligence

End-to-end visibility from supplier to customer, with demand forecasting, disruption alerts, and inventory optimization powered by AI and real-time logistics data.

IoT & Edge Computing

Deploy intelligent sensors, embedded firmware, and edge nodes that capture real-time machine data and feed it into dashboards and automated workflows, even in low-connectivity environments.

Quality & Compliance Automation

Digitize inspection workflows, automate traceability records, and generate audit-ready compliance reports across ISO, ESG, and industry-specific regulatory frameworks, without manual overhead.

Legacy System Modernization

Re-architect aging SCADA, PLC, and on-premise applications to cloud-native, AI-ready infrastructure, without production disruptions or big-bang migration risk.

Custom software solutions for scaling manufacturing and industrial operations

Automotive & mobility

We connect assembly operations, quality systems, and supply chain data for automotive manufacturers and suppliers, so production runs on facts, not follow-up calls.

Industrial equipment & machinery

We integrate MES, ERP, and CMMS for equipment manufacturers dealing with complex BOMs, long production cycles, and demanding after-sales service requirements.

Energy & field operations

We build IIoT monitoring, predictive maintenance, and field operations software that reduces unplanned downtime and keeps compliance documentation current automatically.

Supply chain & warehousing

We integrate SCM, WMS, and procurement systems into a single operational layer that keeps inventory accurate, forecasting reliable, and fulfillment performance consistent.

How we deliver scalable manufacturing technology solutions

Discover & Assess

We review your workflows and systems to uncover process gaps, manual risks, and modernization needs.

Deliverables:
Workflow summary, system landscape, key observations.

Plan & Strategise

We define the solution approach and roadmap around your production needs and business goals.

Deliverables:
Delivery roadmap, architecture direction, implementation plan.

Design & build

We develop the solution around your priorities, from integration and automation to maintenance and modernization.

Deliverables:
Solution design, feature drafts, integration documentation.

Validate & refine

We test the solution in realistic scenarios and resolve issues before rollout.

Deliverables:
QA summary, validation notes, refinement recommendations.

Deploy, support & improve

We support rollout, review performance, and use feedback to guide ongoing improvements

Deliverables:
Rollout notes, performance observations, improvement backlog.

Modernize your manufacturing systems without slowing production.

Connect siloed systems, automate critical workflows, and modernize legacy infrastructure through a phased approach designed to protect production continuity.

Engagement model that fits your manufacturing roadmap

Research resource

Dedicated team →

Project-Based Delivery →

Hybrid Delivery →

BEST FOR

Long-term ERP, MES, or SCADA modernization needing ongoing specialist continuity

Defined integration or migration project with clear scope and timeline

Manufacturers splitting delivery between internal IT and external specialists

MANAGEMENT

Team works as an extension of your organization with ongoing workflow ownership

tkxel manages delivery against a fixed scope and timeline

tkxel handles execution so your team can handle strategy and oversight

FLEXIBILITY

Ongoing responsibility for defined workflows

Scope and timeline fixed at project start

Responsibilities divided and adjusted between both teams

COMPLIANCE

Team operates within your audit, ISO, or industry-specific requirements throughout

Deliverables scoped to meet compliance requirements from day one

Compliance ownership split clearly between your team and tkxel

KNOWLEDGE

Deep institutional knowledge builds over time

Full documentation handed over at project close

Shared knowledge, strategic knowledge stays internal, execution knowledge with tkxel

COST MODEL

Ongoing retainer, predictable and scalable

Fixed project fee, no unpredictable costs

Shared cost model based on divided responsibilities

800+ engineers on board. Ready to modernize your manufacturing systems.

Delivering reliable, integration-ready software for mid-sized manufacturers and industrial operations.

18 +

In Manufacturing & Industrial Sector

10 +

YEARS OF LAUNCHING AND BUILDING AI PRODUCTS

73 %

OF CLIENTS RETURN FOR LONG-TERM PARTNERSHIPS

4 GLOBAL OFFICES

Our manufacturers who’ve already made the shift

Streamlined ABB's operations with Salesforce and Azure integration

Manufacturing & IndustrialSalesforce Implementation

View case study

"tkxel shared our vision right from the get go, and helped us achieve the unthinkable. Their team was highly professional."

Pam Chitwood

Product Manager, ABB

50% reduction in support workload with AI-powered document retrieval

AgricultureArtificial Intelligence

View case study

"tkxel built an AI assistant that delivers accurate guidance fast and reduces manual work."

Director of Operations

23% increase in sales team productivity with a customized CSR system

Manufacturing & IndustrialEngineering

View case study

WATCH TESTIMONIAL

Nick Drogo

Global Director IT, Knowles

The SMB Playbook for AI Adoption in 2025

Based on real-world lessons from businesses scaling AI the right way.

Partnered with the world’s top cloud providers

As an AWS partner, we apply AWS best practices for secure architectures, performance optimisation, and cost efficiency. We also leverage AWS programs and tooling to streamline modernisation and reduce operational overhead.

Our Microsoft partnership gives you access to Azure best practices, optimisation frameworks, enterprise licensing benefits, and cloud adoption programs that accelerate transformation while maintaining financial control.

We bring deep experience across GCP’s native services, cost governance capabilities, and security controls to help you standardise operations and achieve consistent optimisation across distributed environments.

Start modernizing your manufacturing systems today.

“tkxel completely transformed the way we manage our customer relationships. Their customized CRM system streamlined our processes and improved customer satisfaction. We highly recommend their services to any business looking for real results.”

Nick Drogo

Global Director IT, Knowles

“They helped us build a docketing app with an intuitive user interface, allowing our attorneys to track over 10,000 U.S. and international patent systems.”

Robert K Burger

COO, Sterne Kessler

“tkxel has proven beyond par that they excel not just in building and integrating with our team but building at a level that is at par with any US development team. Working with tkxel is one of the best decisions we have made.”

Umair Bashir

CTO, Replenium

“tkxel shared our vision right from the get go, and helped us achieve the unthinkable through perseverance and a thorough attention to detail. Their team was highly professional and possessed a firm grasp on technicalities, a combination that is hard to find in the industry.”

Pam Chitwood

Product Manager, ABB

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Nick Drogo

Global Director IT, Knowles

“They helped us build a docketing app with an intuitive user interface, allowing our attorneys to track over 10,000 U.S. and international patent systems.”

Robert K Burger

COO, Sterne Kessler

Umair Bashir

CTO, Replenium

Pam Chitwood

Product Manager, ABB

Frequently asked questions

What manufacturing software solutions does tkxel provide?

tkxel builds custom manufacturing software solutions for ERP and MES integration, predictive maintenance, IoT and edge computing, supply chain intelligence, quality automation, compliance reporting, and legacy system modernization. Our solutions help manufacturers connect shop floor systems, improve production visibility, reduce manual work, and modernize operations without disrupting active production environments.

How can ERP and MES integration improve manufacturing operations?

ERP and MES integration gives manufacturers a single source of truth across production, inventory, scheduling, quality, maintenance, and reporting workflows. By connecting systems in real time, manufacturers can reduce data silos, improve OEE visibility, eliminate manual reconciliation, and make faster operational decisions across the shop floor and enterprise systems.

Can tkxel modernize legacy manufacturing systems without production disruption?

Yes. tkxel uses a phased modernization approach to update legacy manufacturing systems, including SCADA, PLC, MES, ERP, CMMS, and on-premise applications. Instead of a risky big-bang migration, we assess system dependencies, prioritize critical workflows, validate integrations, and roll out improvements in stages to help protect production continuity.

How does predictive maintenance AI help manufacturers reduce downtime?

Predictive maintenance AI uses machine, sensor, and equipment data to identify patterns that may indicate potential failures. This allows manufacturers to move from reactive maintenance to proactive asset management, reduce unplanned downtime, extend equipment lifecycles, improve maintenance planning, and lower operational costs across plants and field operations.

Why should manufacturing companies choose tkxel for industrial software development?

Manufacturing companies choose tkxel because we combine custom software engineering, AI, IoT, cloud, and system integration expertise with experience across industrial operations. With 800+ engineers, global delivery teams, and flexible engagement models, tkxel helps manufacturers modernize ERP, MES, SCADA, supply chain, quality, and compliance systems in a scalable, integration-ready way.

Modernize manufacturing systems without disrupting operations

OUR CLIENTS

Siloed ERP and MES Drain Shop Floor Margins

Operational blind spots

System Gaps Reduce OEE

Maintenance-heavy budgets

Modernization risk

Manual dependencies

What’s included in our manufacturing and industrial services

MES & ERP Integration

Predictive Maintenance AI

Supply Chain Intelligence

IoT & Edge Computing

Quality & Compliance Automation

Legacy System Modernization

Custom software solutions for scaling manufacturing and industrial operations

Automotive & mobility

Industrial equipment & machinery

Energy & field operations

Supply chain & warehousing

How we deliver scalable manufacturing technology solutions

Discover & Assess

Plan & Strategise

Design & build

Validate & refine

Deploy, support & improve

Modernize your manufacturing systems without slowing production.

Engagement model that fits your manufacturing roadmap

800+ engineers on board. Ready to modernize your manufacturing systems.

18 +

In Manufacturing & Industrial Sector

10 +

YEARS OF LAUNCHING AND BUILDING AI PRODUCTS

73 %

OF CLIENTS RETURN FOR LONG-TERM PARTNERSHIPS

4

GLOBAL OFFICES

Our manufacturers who’ve already made the shift

Streamlined ABB's operations with Salesforce and Azure integration

Pam Chitwood

50% reduction in support workload with AI-powered document retrieval

23% increase in sales team productivity with a customized CSR system

Nick Drogo

The SMB Playbook for AI Adoption in 2025

Partnered with the world’s top cloud providers

Start modernizing your manufacturing systems today.

Nick Drogo

Robert K Burger

Umair Bashir

Pam Chitwood

Nick Drogo

Robert K Burger

Umair Bashir

Pam Chitwood

Frequently asked questions

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